Batchmix Plant

COLD AGGREGATE BIN FEEDER

COLD AGGREGATE BIN FEEDERS

The bins are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin walls and the valley angles allow free flow of aggregates from the feeders minimizing hold up of materials in the corners and bridging with sticky aggregates. The bins have adjustable calibrated gate openings, no flow indicators in control panel for operator acknowledgements and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations.
POLLUTION CONTROL UNIT

POLLUTION CONTROL UNIT

The ABM series plants are supplied with a standard dual stage pollution control systems, comprising of a primary cyclonic separators and a secondary bag house filter.

BATCHINGTOWER


batch

BATCHING TOWER

The inclined circular motion vibrating screens contribute to top notch performance and The free floating screen design prevents vibrations from being transferred to the weighing scales. A accessible wide platform eases the maintenance of the screens. Also the presence of inspection doors on each side of the vibrating leads to easy inspection and maintainance of the vibrating screen.

Hot bin unit is equipped with highly efficient low maintenance pneumatic controls with High and Low level indicators in Control Cabin with system integration allow for automatic controls of the aggregate input from cold feeder bins thus minimizing material loss also provided with overflow ducts so that the quality of the batch is not compromised as oversized material is dumped out of the machine immediately.   The weighing system too being really reliable and accurate due to the vast R&D done behind it to develop such one of a kind system specifically for this product which is one of the main reason for the success of the product in such a short time after its introduction .

The mixer unit is the heart of the ABM plant and has a large live zone, realizing a quick and even mixing of asphalt. The mixer unit is hot oil jacketed and supplied with a low-maintenance oil-bath type chain drive the paddle arm and the paddle arm tips are designed to great detail by the company in order to facilitate even mixing and superior distribution of bitumen throughout the batch . The paddles, arms and tips are made of wear resistant High Nickel Hardened cast alloy steel. The mixer unit is the heart of the ABM plant and has a large live zone, realizing a quick and even mixing of asphalt. The mixer unit is hot oil jacketed and supplied with a low-maintenance oil-bath type chain drive the paddle arm and the paddle arm tips are designed to great detail by the company in order to facilitate even mixing and superior distribution of bitumen throughout the batch . The paddles, arms and tips are made of wear resistant High Nickel Hardened cast alloy steel.

CONTROL SYSTEM

CONTROL SYSTEM

Fully computerized air conditioned control cabin, with on-board electrical power control console, distribution switch board, fully automatic process by Siemens make PLC/ HMI Automation, interlocks and sequence controls are our standard.  Introduction of SCADA in order to meet the current requirements and hazzlle free operation for the customer.
DRYINGDRUM

DRYING DRUM

The ABM series asphalt plants are renowned for their high efficiency and low maintenance Drying Drum equipped with flights that have been carried forward from the drum mix plants of the company which is well known for their efficiency and performance at the same time for the past 30 years. The drum in the batch mix is provided with the roller friction drive technology in order to reduce the maintainance and improve the performance of the dryer so that customer receives the benefits. The aggregate charging is done with charging conveyor belt with rubber seal arrangement on dryer drum body to reduce suction of cold air. The drum is equipped with four wheel drive and features a unique dome shaped air preheat arrangement for suction of hot air from outer proximity of dryer drum, that improves thermal efficiency, reduces heat losses, aid power saving, reducing the thermal stresses on the drying drum and noise emissions from the burner. The burner itself is specifically designed for the company in order to meet the certain protocols and the efficiency levels designed by the company so that the customer receives the rewards.