ASPHALT BATCHING PLANT
|PLANT MODEL||ABM - 120||ABM - 160|
|Actual cycle time||Sec.||45||45|
|area required||mt X mt||60 X 40||60 X 40|
|power required||kw||245 kw||285 kw|
|drive||type||friction drive||friction drive|
|burner||type||modulating type||modulating type|
|screenign method||alligned vibrating||alligned vibrating|
|no. of deck||Nos.||4||4|
|HOT AGG. BIN UNIT||Nos/Ton||4/10.||4/10.|
|aggtegate hopper capacity||kg||2000||2500|
|filler hopper capacity||kg||200||200|
|bitumen hopper capacity||kg||150||150|
|mixer type||type||twin shaft||twin shaft|
|POLLUTION CONTROL UNIT|
|primary||type||centifugal cyclone||centifugal cyclone|
|secondary||type||reverse air flow||reverse air flow|
|filler bag||type||aramid fabric||aramid fabric|
|direct / indirect heating||ton||20 / 30 / 40||20 / 30 / 40|
The ABM series asphalt plants are renowned for their high efficiency and low maintenance Drying Drum equipped with flights that have been carried forward from the drum mix plants of the company which is well known for their efficiency and performance at the same time for the past 30 years. The drum in the batch mix is provided with the roller friction drive technology in order to reduce the maintainance and improve the performance of the dryer so that customer receives the benefits. The aggregate charging is done with charging conveyor belt with rubber seal arrangement on dryer drum body to reduce suction of cold air. The drum is equipped with four wheel drive and features a unique dome shaped air preheat arrangement for suction of hot dust air from dryer drum, that improves thermal efficiency, reduces heat losses, aid power saving, reducing the thermal stresses on the drying drum and improve efficiency of the burner. The burner itself is specifically designed for the company in order to meet the certain protocols and the efficiency levels designed by the company so that the customer receives the rewards.
The inclined circular motion vibrating screens contribute to top notch performance and The free floating screen design prevents vibrations from being transferred to the weighing scales. A accessible wide platform eases the maintenance of the screens. Also the presence of inspection doors on each side of the vibrating screen leads to easy inspection and maintenance of the vibrating screen. Hot bin unit is equipped with highly efficient low maintenance pneumatic controls with level indicators provided with system integration allow for automatic controls of the aggregate input from cold feeder bins thus minimizing material loss also provided with overflow ducts so that the quality of the batch maintained properly. The weighing system too being really reliable, accurate and maintenance free due to the vast R&D done behind it to develop such one of a kind system specifically for this product which is one of the main reason for the success of the product in such a short time after its introduction . The mixer unit is the heart of the ABM plant and has a large live zone, realizing a quick and even mixing of asphalt. The mixer unit is hot oil jacketed and supplied with a low-maintenance drive the paddle arm and the paddle arm tips are designed to great detail by the company in order to facilitate even mixing and superior distribution of bitumen throughout the batch . The paddles, arms and tips are made of wear resistant High Nickel Hardened cast alloy steel. Mixer unit is provided with anti wear liner plates.
Fully computerized air conditioned control cabin, with on-board electrical power control console, distribution switch board, fully automatic Siemens make PLC/ HMI Automation, interlocks and sequence controls are our standard. Introduction of SCADA in order to meet the current requirements and hassle free operation for the customer.
Pollution control unit
TheABM series plants are supplied with a standard dual stage pollution control systems, comprising of a primary cyclonic separator and a secondary bag house type filter unit for minimized dust emmisions.
STATIONARY BITUMEN STORAGE TANK :
Bitumen tank made from M. S. plate and thermo coated by galvanized sheet. Fully insulated with 50 mm thick mattress with level indicator, temperature indicator, jacketed pipeline, valves and bitumen pumping unit.
COLD AGGREGATE BIN FEEDERS :
The bins are all-welded and modular in construction, permitting easy addition of bins to meet growing needs. Steep bin walls and the valley angles allow free flow of aggregates from the feeders minimizing hold up of materials in the corners and bridging with sticky aggregates. The bins have adjustable calibrated gate openings, no flow indicators in control panel for operator acknowledgements and variable speed feeder drives together offer a total proportional control, greater flexibility and accuracy of operations.